Cable Tray Roll Forming Machine | High Precision Automatic Production Line
As a core equipment for efficient cable tray manufacturing, our Cable Tray Roll Forming Machine integrates advanced automation technology, precise forming process and flexible customization capabilities.
It is specially designed to process metal coils (galvanized steel, stainless steel, aluminum, pre-painted steel, etc.) into high-quality cable trays of various types and specifications, widely used in commercial
construction, industrial facilities, data centers and other fields, helping manufacturers reduce costs, improve efficiency and enhance product competitiveness
Product Overview
Our Cable Tray Roll Forming Machine adopts a fully automatic continuous production line design, covering the entire process from coil uncoiling, leveling, punching, roll forming to hydraulic cutting and
finished product stacking. With PLC intelligent control system, the machine realizes one-key parameter setting, automatic size adjustment and real-time production monitoring, which greatly reduces manua
l intervention, ensures stable production quality and improves production efficiency. It can flexibly produce ladder-type, perforated, solid-bottom, wire mesh and C/U profile cable trays, meeting the diverse
needs of different industries for cable management solutions
Core Features & Advantages
- Intelligent Automatic Operation: Equipped with PLC control system and human-machine interface, it realizes automatic size adjustment, forming and cutting by setting parameters, with digital input and intelligent fault diagnosis for easy operation[superscript:6][superscript:8].
- High Precision & Stable Quality: 18 precision forming stations, GCR15 quenched chrome-plated rollers (HRC 58-62), ensuring ±0.2mm dimensional error and ≤0.5mm length tolerance, meeting international standards[superscript:6][superscript:7].
- Flexible Customization: Adjustable size (100~600mm width, 50~100mm height) and material thickness (0.8~1.5mm, up to 2.0mm customizable), supporting flexible specification switching and detail customization[superscript:6][superscript:7].
- Efficient & Energy-Saving: Working speed 8~12m/min (adjustable), with energy-saving motor and optimized hydraulic system, low noise, low consumption and high production efficiency[superscript:4][superscript:7].
- Robust & Durable: Main frame made of #45 steel and section steel (shot blasting welded), key components heat-treated, ensuring long service life even in harsh environments.
Technical Parameters
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Item
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Specification
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Remark
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Suitable Material
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Galvanized steel, stainless steel, aluminum, pre-painted steel
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Customizable according to requirements
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Material Thickness
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0.8~1.5mm
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Optional: 0.4~2.0mm
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Forming Size (Width×Height)
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100~600mm × 50~100mm
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Customizable
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Working Speed
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8~12 m/min
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Adjustable according to cutting length
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Forming Stations
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18 stations
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Ensures precise forming
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Roller Material
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GCR15 (quenching + chrome plating)
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Hardness: HRC 58-62
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Main Machine Power
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11kw
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Customizable according to design
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Control System
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PLC Intelligent Control
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Human-machine interface, automatic parameter adjustment
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Power Supply
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AC 380V, 50Hz, 3 Phase
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Customizable according to regional standards
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Decoiler Capacity
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5 Ton
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Cantilever type, hydraulic expansion
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Complete Production Line Configuration
The standard configuration of the cable tray roll forming machine covers all links of cable tray production, ensuring continuous and stable operation of the production line, and can be customized according to
customer production scale and needs[superscript:4][superscript:6]:
1. 5 Ton Decoiler: Hydraulic expansion type, with coil car and press arm, can automatically uncoil metal coils, adapt to coil inner diameter of 508/610mm, maximum coil width of 1000mm, and realize automatic
speed adjustment through inverter[superscript:4].
2. Leveler: Used to level the metal sheet before forming, eliminate the internal stress of the sheet, ensure the flatness of the sheet, and lay a foundation for precise forming. Equipped with special leveling motor,
stable operation[superscript:2].
3.Servo Feeder & Pressing Machine: Adopts servo motor control, realizes high-precision feeding, and punches holes on the sheet before forming. The punching design is reasonable, which can reduce cable
temperature rise by 15%-20% while ensuring the mechanical strength of the cable tray[superscript:6].
4.Roll Forming Machine: The core component of the production line, adopts progressive roll forming technology, through 18 groups of precision rollers, gradually forms the metal sheet into the required cable
tray profile (C/U type, ladder type, etc.), with synchronous gear drive, high forming precision[superscript:4].
5.Hydraulic Cutting Device: Adopts high-efficiency hydraulic cutting, cuts the formed profile into the required length automatically, no need to shut down during cutting, high cutting efficiency and smooth
cutting surface, no burrs
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