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dual output u channel roll forming machine
dual output u channel roll forming machine dual output u channel roll forming machine dual output u channel roll forming machine dual output u channel roll forming machine dual output u channel roll forming machine

dual output u channel roll forming machine

Product Attributes :

 

Develivery time:45-50 days
Model:XN- keel forming machine
Payment:40% T/T deposit,60% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need .
Warranty :1 years for machinery warranty
Product Description

Designed for automated production of light steel keel profiles in the construction and interior decoration industry, this machine continuously roll-forms double U-shaped keels for suspended ceiling systems, partition wall framing, and interior finishing.

Featuring PLC-based full automation and hydraulic cut-to-length, it handles the complete workflow—from coil decoiling and roll forming to automatic cutting and finished product discharge—in a single fully integrated line.

 Machine Feature 

Feature Description
High Efficiency PLC-controlled fully automatic production; forming speed adjustable from 0–25 m/min
Precision Forming Precision-ground roller tooling delivers profile tolerance ≤ ±0.1 mm
Dual-U Output Two U-channels formed simultaneously in a single pass, doubling throughput
Hydraulic Cutting 45° angled hydraulic shear for clean, burr-free cuts with high length accuracy
Quick Changeover Modular roller cassette design enables fast profile size switching with minimal downtime
Heavy-Duty Build Fully welded structural frame; critical components in premium alloy steel for 10+ year service life

Technical Specifications

Parameter Specification
Raw Material Galvanized steel coil / Cold-rolled steel coil
Material Thickness 0.3 – 1.2 mm
Yield Strength ≤ 345 MPa
Forming Speed 0 – 25 m/min (VFD-controlled)
Profile Height 30 – 100 mm
Effective Width 35 – 148 mm
Forming Stations 16 – 20 stations (configured per profile)
Roller Material GCr15 bearing steel, quenched to HRC 58–62
Shaft Diameter Φ40 – Φ60 mm (45# steel, quench-tempered)
Cutting Method Hydraulic shear with 45° angled blade
Hydraulic Working Pressure 10 – 14 MPa
Main Motor Power 7.5 – 15 kW
Hydraulic Power Pack 3 – 5.5 kW
Total Installed Power ≈ 15 – 22 kW
Power Supply 380V / 3-Phase / 50Hz (60Hz customizable)
Control System PLC + Touchscreen HMI (Delta / Siemens optional)
Length Measurement Rotary encoder with auto cut-to-length
Length Accuracy ± 0.5 mm
Overall Dimensions (approx.) 6000 × 1300 × 1200 mm (customizable)
Machine Weight ≈ 3.5 – 5.5 tons

Machine Component

         
    1 . Manual Decoiler 3–5 ton load capacity, passive decoiling
    2 . Entry Guide Unit Dual-side roller guides for accurate coil alignment
    3 . Roll Forming Main Unit Blue side plates; multi-station progressive forming
    4 . Forming Roller Sets GCr15 quenched & precision-ground, mirror-polished finish
    5 . Hydraulic Cutting Unit Standalone red module, 45° angled shear
    6 . Run-out Table 2–3 m pneumatic/manual support table
    7 . PLC Control Cabinet Touchscreen operation, VFD drive
    8 . Hydraulic Power Pack Independent oil tank with air-cooled radiator
    9 . Main Drive System Gear/chain transmission, motor-coupled gea

Workflow :

Galvanized Steel Coil → Manual Decoiler → Entry Guide →

Multi-Station Roll Forming → Encoder Length Measurement →

Hydraulic Cut-to-Length → Run-out Table → Manual Stacking

Applicable Products

• Ceiling U Keel / Furring Channel

• Partition Wall Stud

• Partition Wall Track

• Light Steel Keel Accessory Series

 

Application Scenarios

• Commercial building suspended ceiling framing systems

• Residential and office partition wall systems

• Integrated ceiling support profiles

• Light gauge steel structure housing frames

• Cleanroom partition systems

Competitive Advantages

  1. Dual-U productivity : Simultaneous forming of two U channels nearly doubles output vs. single-profile machines.
  2. Superior profile accuracy : GCr15 bearing steel rollers with quench + precision grinding ensure outstanding dimensional consistency.
  3. Operator-friendly : One-touch touchscreen controls; workers become productive after just 1 day of training.
  4. Low maintenance : Modular design enables quick replacement of wear parts (rollers, blades), minimizing production downtime.
  5. Export-ready : Multi-language HMI support (Chinese / English / Russian / Spanish, etc.); CE / ISO compliant engineering.

 

Competitive Advantages

 

  1. Dual-U productivity: Simultaneous forming of two U channels nearly doubles output vs. single-profile machines.
  2. Superior profile accuracy: GCr15 bearing steel rollers with quench + precision grinding ensure outstanding dimensional consistency.
  3. Operator-friendly: One-touch touchscreen controls; workers become productive after just 1 day of training.
  4. Low maintenance: Modular design enables quick replacement of wear parts (rollers, blades), minimizing production downtime.
  5. Export-ready: Multi-language HMI support (Chinese / English / Russian / Spanish, etc.); CE / ISO compliant engineering.

 

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