HOME Products Purlin Roll Forming Machine CZ Purlin Roll Forming Machine high performance full automatic cz steel purlin roll forming machine
high performance full automatic cz steel purlin roll forming machine
high performance full automatic cz steel purlin roll forming machine high performance full automatic cz steel purlin roll forming machine high performance full automatic cz steel purlin roll forming machine high performance full automatic cz steel purlin roll forming machine high performance full automatic cz steel purlin roll forming machine

high performance full automatic cz steel purlin roll forming machine

Product Attributes :

MAIN INFORMATION

The Web:150-600mm

The Flange:10-20mm

The Length Of Tolerance: ±0.5mm

Inspection Thickness: 0.5mm

Material Yield Strength: Q235

 

WhatsApp:+8618830702960

Product Description

Introduction

As a core equipment in modern steel structure construction, our CZ Purlin Roll Forming Machine is engineered to address the pain points of traditional purlin processing—slow changeover, low precision, and high labor costs.
Integrating advanced servo control, intelligent adjustment, and heavy-duty structural design, it realizes efficient, accurate, and flexible production of C-shaped and Z-shaped steel purlins, widely applicable to industrial workshops,
logistics warehouses, solar farms, and prefabricated building projects worldwide., it delivers reliable structural components that meet global construction requirements.

 

 

Core Advantages

  • Intelligent Quick Changeover: Equipped with PLC touchscreen control and servo-driven turnover system, it enables seamless switching between C and Z profiles in 3-15 minutes—60% faster than traditional machines.
         No manual roller replacement is needed, significantly reducing downtime and boosting overall equipment efficiency (OEE) by 6-12%.
  • High-Precision Forming & Stable Quality: Adopting CNC-machined GCr15 and Cr12MoV rollers (hardened to 58-60 HRC) and 40Cr quenched shafts, the machine ensures dimensional tolerance of ±0.5mm. Inline vision
         detection monitors lip, web, and hole positions in real time, reducing first-article scrap to 1-2%.
  • Energy-Saving & Cost-Efficient: Integrated with regen drives and smart idle function, it lowers energy intensity by 10-20% per meter produced. The fully automated production line (from coil feeding to finished stacking)
         reduces 2-3 operators, cutting labor costs by 35% while increasing daily output by 50% compared to manual-assisted equipment.
  • Strong Adaptability & Customization: Capable of processing high-tensile steel coils (S450-S550 grades) and Zn-Al-Mg coated steel for corrosive environments, it supports material thickness of 1.5-4.0mm and profile sizes
         of C80-C400, Z120-Z400. Customizable pre-punching, embossing, and automatic stacking functions meet diverse project needs.
  • Durable & Low Maintenance: Welded H-beam frame (H450) with 30mm thick side walls ensures stable operation under 24/7 heavy loads. Modular design and standardized components simplify maintenance, with a service
         life of over 10 years and low wear-part replacement costs.

Machine Parameters

 

Parameters
Specifications
Applicable Material
Galvanized steel, cold-rolled steel, black steel, Zn-Al-Mg coated steel, high-tensile steel (S450-S550)
Material Thickness
1.5-4.0mm (customizable)
Profile Range
C: 80-400mm;
Z: 120-400mm (web height);
Flange width: 40-125mm
Forming Speed
8-25m/min (adjustable, up to 40m/min for high-efficiency models)
Forming Stations
15-23 stations (customizable based on profile complexity)
Control System
Mitsubishi/Delta/Siemens PLC + Touchscreen, supports 20+ batch programming
Cutting System
Hydraulic flying shear/servo cutting, Cr12MoV blades, burr-free cutting
Uncoiler Capacity
5-10 tons (hydraulic/mechanical type with coil centering)
Motor Power
11-17.5kW (frequency control, servo-driven optional)
Warranty
12 months (core components)

The hydraulic motor drives the roll forming system via chain transmission, delivering sufficient torque for continuous steel forming. It serves as the core power source of the equipment.

Manual Model Switching Device

 

Working Process

The fully automated workflow requires minimal manual intervention, ensuring continuous and efficient production:
  1. Coil Feeding: Hydraulic uncoiler with loading trolley feeds steel coils smoothly, with adjustable brake tension to match material thickness.
  2. Leveling & Straightening: 5-7 roller leveling system eliminates material camber, ensuring straight feeding into the forming line.
  3. Pre-Punching (Optional): PLC-controlled hydraulic punching unit pre-drills web and flange holes with precise positioning (±0.8mm tolerance).
  4. Multi-Station Forming: Sequential forming through 15-23 stations shapes the steel into C/Z profiles, with synchronized roller movement for uniform forming.
  5. Precision Cutting: Servo/hydraulic cutting system cuts the formed purlin to preset lengths without stopping production, ensuring no material waste.
  6. Finished Stacking: Optional automatic stacker collects finished purlins, reducing labor intensity and avoiding surface scratches.

 

After-Sales Service & Support

We are committed to providing end-to-end support to ensure smooth operation of your equipment:
  • 24/7 technical support via phone, email, and video call for timely fault diagnosis and solution.
  • On-site installation, commissioning, and operator training by professional engineers (available worldwide).
  • 36-month warranty for core components, with a global supply chain for quick delivery of spare parts.
  • Lifetime maintenance guidance and software upgrade services to adapt to new production needs.

 

Contact Us

For customized solutions, detailed technical quotes, or to schedule a machine demonstration, please contact our sales team. We will tailor the most suitable CZ purlin roll forming machine for your project, helping you improve production efficiency and reduce operational costs.
Online Inquiry