IBR roof sheeting roll forming machine

Xinnuo Roof Panel Roll Forming  Machine

Xinnuo IBR roof forming machine is an effective and efficient fully automated roof panel production machine that is ideal for detailed and high precision manufacturing.

The ever-increasing forming speeds of this machine are now at 15m/min to suit large volume deliveries. The machine is fitted with PLC touch screen controls and is fully

visualized for precision and continuity. Smooth drainage, light construction but heavy load, and compatibility with many materials: 0.3-0.8mm color coated steel, galvanized

steel or aluminum sheet can be processed and bending / curling on site is also available. Click here to see some technical details and options for special specifications.

The IBR Roof Sheeting Machine is a fully automatic roll-type machine specially developed for trapezoidal corrugated steel roof sheets.

The raw material is supplied to the production line in coils from which the IBR sheets are produced. The fully automatic change from coil to finished roofing sheet is achieved with a high degree of efficiency.

To accomplish this operation, multi-stage processing rollers, hydraulic cutters and PLC control system are used.

The speed of production may vary from 14 to 16 m/min, as the capacity of the machine is dependent  on the sheet length required and the structural cross section of the sheets.

A maximum speed of 20 m/min is possible for labor-saving production. The machine, do to its compact design, is easily used in small batch production, as well as large scale repeat, production.

Parameters

Roller system : With the use of 450 heat treated steel rollers and with combinations of upper and lower rollers of 14 to 18 pieces we obtain an advanced forming of panels of 0.3 to 0.8 mm.

Hydraulic shearing : By means of a powerful hygienic hydraulic shear-head we effect fast and smooth cuts- thus should the production cycle be a 0 – 5m/min.

PLC control : By means of a PLC control unit brought into circulation, upon the initiative of world firms Siemens Schneider, is given a remote control (monitor) of the process and rapid variation of the data, assuring the same Sizes in all roof tiles.

Automatic wiring and rewinding : In the production process unwinding, conducting, laminating, cutting and rewinding are all automatic, so that one or two persons suffice for managing the entire line.

Customity : Position of the rollers, sizes of the profile and coated colors, conducting and cooling systems can be varied by the customer for installations of custom-made product.

Power and voltage : Standard of 380V 50 Hz; on ordering can we get out 220V or 440V which is desired.

Capacity width : Variable 0-20 which in normal working is 10-15m/min, regarding the different needs of small and medium sized works to large factories.

Advantages

High Precision Forming
The mutual influence of multi-stage rollers and hydraulic cutting provides a direct control of the waveform, width and thickness tolerance of each IBR roof element within ±0.5mm, reducing joint gaps during on-site installation and improving appearance and waterproofing.

Excellent Production Efficiency
Full automatic control enables a single-line production speed up to 20m/min, annual production above 100,000 pieces per machine, much lower labor cost and delivery cycle shorten.

Low Energy and Maintenance Costs
The Application of high-efficiency variable frequency drive and energy-saving hydraulic system reduces the operating power at least 15% on the analogue plants. The main components are imported, which has a long life and low rate of failure (the maintenance period can exceed 12 months).

Flexible Product Line
In addition to the standard trapezoidal IBRs, the machine can quickly be moved to different profiles, e.g. color-coated steel tiles, antique glazed tiles, double layer composite panels, so that one machine has different production facilities, which is convenient to meet the different needs of the construction, decoration, industrial warehousing and other industries.

Intelligent Computer-Machine Interaction
The PLC touch screen can monitor the change of the current situation in real time, the running condition, alarm signals in cases of fault, remote examination of faults are undertaken. Because the user can remotely adjust the parameters, query the state of machines and equipment with a mobile phone or computer and with these prerequisites, the management is easier.

Why choose us

R&D Advantages

With 30 years of experience in metal rolling technology, the R&D team composed of engineers and automation experts develops upgraded models that are adapted to market trends.

Global Certifications

All products are ISO9001 certified and the main components come from international brands such as Siemens, Schneider, Omron, which guarantees reliability and safety.

Customization Services

We offer customized roller configurations and control programs according to the requirements of material thickness, width, corrugation angle and color requirements so as to make it really possible “one machine for multiple shapes” elaborated on. We also provide technical modification solutions on site for special works (such as curved roofs, curved walls).

Complete After-Sales Service

Fast Response: In the event of accidents on site, a response is made in 24 hours, where the diagnosis is made by radio is and attended to on site. Spare Parts Guarantee: The warehouses of spare parts we have, consist of our main products and are located in the main domestic and foreign logistics centers, which guarantees the receiving of the equipment in 48 hours. Training

Support: Training of operators on site before delivery and corresponding technical manuals, on line courses following, which helps the customers carry out a rapid opening. Techno-Logy

Upgrades: Free software upgrades and increment of features are programmed for that the equipment remains on the market leaders in technology.

Cost Advantages

Thanks to the modular design and to the standardized components, the total cost of the equipment is 10%-20% below compared to similar imported equipment. The total cost of ownership (T.C.O.) is inevitably reduced by the high output and low maintenance cost.